Beer production process
Brewery Equipment Configuration
The main components of the 1000L 1500L 2000L commerical craft Beer Brewing Equipment Turnkey Project:
1. Grain milling unit
--Two rollers at different speeds for higher malt efficiency.
--Rollers spacing adjustable for various malt particle.
--Strong magnet to remove iron pieces when milling.
--Nylon and Chrome gear box for Noise Reduction.
--Flexible food grade PVC pipe, abrasion resistance.
--Shaftless spiral and semitransparent PVC pipe for easy and quick clean.
2. Brewhouse
--Tanks, pipeline and accessories made of Stainless steel 304, TIG welded by automatic welding machine. Surface treated according to food grade, totally avoid the sanitary issues.
--Pumps manufactured by LYSF (Alfa Laval holding company), motors with UL/CSA/CE certification.
--Sight glasses installed on pump outlet and lautering recirculation inlet, more convenient to observe the wort clarity in different process.
--Water blending station with WIKA thermometer for more accurate temperature controlling when feeding hot water.
--Glass wort grant as a buffer tank to promote lautering by gravity, protect the pump and MLT.
--Pipe angle filter installed before heat exchanger to prevent hot trub enter into.
--High efficient heat exchanger allow wort to be cooled in 30-40 minutes.
--Inline wort aeration station with sight glass and thermometer, wort can be cooled to the target temperature and clarity before fermentation.
--Yeast feeder which upgraded from beer kegs, no dead corner ensure the sanitary and easy cleaning.
3. Fermentation tanks and brite beer tanks
--Made of Stainless steel 304, TIG welded by automatic welding machine, the tanks’ quality according to GB/CE/PED/ASME standard.
--Interior polished to 0.2-0.4 μm to ensure no dead corner for bacteria hide in. Totally avoid the sanitary issues.
--Triangle-Arranged holes on glycol jacket for higher cooling efficiency.
--Separated cooling zones on side wall and cone for more accurate temperature control.
--All gasket made of EPDM which have a more durable use time.
--Completely SUS304 legs with strengthening braces to prevent tank deformation.
-- Heavy duty foot pads with adjustable ability, can be applied to uneven or slope ground.
4. Glycol chilling unit
--Consist of glycol water tank, chillers, glycol water pipeline.
--Have expanding ability, can support 10-12 sets fermenters/BBTs in the future.
--Self-controlled chiller with high/low pressure, over-tem, over-load, anti-freezing, over-flow etc. protection to ensure the stable of running.
--PPR and PEX glycol pipeline which is cost-effective and easy to install/modified.
--Thickening type Rubber foam Insulation for glycol pipeline for saving more cooling energy, reducing the load of chillers and extending the service life of chillers.
5. Controlling unit
--The electrical components are from world wide brand such as LS, Schneider, ABB, Omron, Delta and so on.Ensure the running stability and durability.
--Brewhouse pumps and motors are with VFD control, the liquid transferring and agitator/grainrake rotating speed can be adjusted.
--Temperature controller integrated on the control cabinet for each tank, so the tanks temperature can be automatic controlling/monitoring.
--The wires inside the control cabinet can meet different requirements of oversea market.
6. Portable CIP unit
--Two tanks can handle caustic/Acid liquid heating/mixing.
--Portable cart with wheels are movable, more flexible when cleaning tanks in different position.
--Temperature controller for automatic controlling of heating.
--Level control for caustic tank with alarm, avoid dry-burning when heating.
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